Precision cutting wheels are specialized abrasive tools used for high-precision cutting, widely applied in fields such as mechanical manufacturing, electronics, automotive, and aerospace. Precision cutting wheels use special materials (such as diamond, cubic boron nitride, etc.) as abrasives, which are fixed using binders like resin, rubber, or bronze to form high-precision cutting tools. They are mainly used for cutting hard and brittle materials such as hard alloys, ceramics, hard glass, sapphire glass, etc., as well as difficult-to-cut metal materials like tungsten, ferrite, iron-silicon-aluminum, and more.
In addition, precision cutting wheels are also suitable for splitting electronic components, cutting non-ferrous and ferrous metal materials, and materials with particularly complex characteristics. E-Grind's precision cutting wheels adopt a metal core, providing higher rigidity, making them suitable for high-load cutting, deep cutting, and are available in edge shapes like V-type and R-type, offering a wide range of uses to meet various processing needs.
E-Grind's Precision Cutting Wheel Specifications
Available Shapes: 1A1R, 1F1R
Grinding Type: Wet
What Are the Advantages and Features of Precision Cutting Wheels?
High Precision
Precision cutting wheels can achieve micron-level or even nanometer-level cutting precision to meet high-precision processing requirements.
High Efficiency
Compared to traditional cutting methods, precision cutting wheels can significantly increase cutting speed and shorten processing cycles.
Low Damage
Due to their high cutting precision and stable cutting process, precision cutting wheels can minimize material damage and deformation to the greatest extent.
Wide Range of Applications
Suitable for various hard and brittle materials and difficult-to-cut metal materials, as well as materials with particularly complex characteristics.
Good Repeatability
Precision cutting wheels have strict manufacturing tolerances and reliable cutting performance, enabling high repeatability.
Precautions for Using Precision Cutting Wheels
After Each Use
Clean up any iron filings, dust, and other impurities on the machine promptly, especially in the cutting area, to maintain cleanliness. This helps prevent impurities from entering the interior of the cutting wheel, affecting its cutting precision and service life.
Cleaning the Wheel
For precision cutting wheels made from materials like diamond, cleaning methods like water washing, brushing, or chemical cleaning can be used. During cleaning, ensure that there are no abrasive residues or workpiece debris on the wheel's surface, while also avoiding damage to the wheel surface.
Regular Inspection
Regularly check the wheel for wear, including surface cracks, chips, cleanliness, etc. If significant wear or defects such as cracks are found, replace the wheel promptly to avoid affecting cutting precision and safety.
Strike Test
Use a small wooden hammer to tap the wheel and listen for a clear sound. A dull or muffled sound may indicate internal defects in the wheel.
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